Architect Your Advantage: Co-Engineer Your Next-Gen Custom Battery System
Your Premier Manufacturer for Custom BESS and Vehicle Battery Systems
PJTL
Custom R&D Cooperation Process
Driving Excellence in Energy Storage & Motive Power Battery Systems
Phase 1: Initial Project Consultation
1、Scope of Work:
1-1、Collect overall project application scenarios, environmental operating conditions, and fundamental electrical requirements;
1-2、Gather project technical specification data, initiating preliminary alignment on mainstream controller communication interfaces and specialized protection requirements;
1-3、Conduct preliminary feasibility pre-assessments, evaluate communication protocol compatibility, and define boundaries for non-standard customization.
2 Phase Deliverables: Preliminary Project Feasibility Report
Phase 2: Project Kick-off
1、Scope of Work:
1-1、Conduct multi-party technical synchronization meetings to deeply align and lock down product requirement specification details;
1-2、Design the overarching system topology framework, selecting preliminary cell platforms and BMS management strategies;
1-3、 Complete a rigorous secondary project feasibility deep-dive to ensure closure on both commercial and technical parameters;
1-4、Formulate a comprehensive global compliance and product certification roadmap customized to destination markets;
1-5、Identify full-lifecycle project risks and compile risk mitigation and control plans for prototyping and mass production.
2、Phase Deliverables: Final Project Feasibility & Architecture Report
Phase 3: Custom Prototype R&D, Component Tooling Development, Sample Fabrication & Product Certification
Upon project kick-off confirmation, we will enter the detailed engineering development, validation, and prototype manufacturing phase. This stage ensures comprehensive technical validation to guarantee a seamless transition to mass production.
1、 Custom Prototype R&D:
1-1、Scope of Work: 1. Complete system architecture design, precision electrical drafting, and detailed specification definition; 2. Freeze component selections and verify technical specifications for Grade-A cells, semiconductors, and core components; 3. Perform advanced thermal fluid simulations (CFD), structural mechanical stress modeling, and engineering feasibility data validations; 4. Conduct Design Failure Mode and Effects Analysis (DFMEA) to establish closed-loop risk mitigation strategies.
1-2、 Phase Deliverables: 1. Product Development & Engineering Timeline; 2. Critical Technical Parameter & Specification Definition Document; 3. Comprehensive Engineering Analysis Report (including calculations, simulations, and validation results).
2、Component Tooling & Mold Development
2-1、 Scope of Work: 1. Execute custom component tooling and mold engineering based on non-standard structural requirements; 2. Complete high-precision prototype and production mold fabrication; 3. Perform initial mold trials, structural sample stamping/casting, and evaluate functional mold performance; 4. Conduct rigorous validation and micro-adjustments for mold life expectancy, molding consistency, and critical mechanical tolerances.
2-2、 Phase Deliverables: Production Tooling & Molds (allocated for custom component manufacturing)
3、Sample Fabrication & Prototyping
3-1、Scope of Work: 1. Complete manual or semi-automated precision assembly of fully functional, operational prototypes matching engineering drawings; 2. Connect testing benches to calibrate BMS parameters, executing microsecond-level communication protocol handshake tests between the system and specific controllers; 3. Conduct comprehensive functional system debugging under extreme environmental conditions in dedicated validation labs (high/low temperature, multi-axis vibration, salt spray).
3-2、Phase Deliverables: 1. Operational Functional Prototypes; 2. Prototype Lab Testing & Validation Report; 3. Test-Driven Design Optimization Recommendations (if applicable).
4、 Certification & Compliance (if applicable):
4-1、Scope of Work: Compile sample-stage safety and insulation metrics, prepare regulatory filing dossiers, and execute dedicated product certification testing.
4-2、Phase Deliverables: Official Product Certification Credentials (e.g., UL 9540, UL 2580, IEC 62619, UN 38.3, etc.)
Phase 4: Mass Production Stage
1、Scope of Work:
1-1、Solidify mass production processes, compile Standard Operating Procedures (SOP), and lock critical inspection parameters;
1-2、 Activate supply chain buffer mechanisms for bulk core component sourcing to enforce rigorous Incoming Quality Control (IQC);
1-3、 Initiate flexible production line manufacturing, utilizing MES systems for digitalized, real-time In-Process Quality Control (IPQC);
1-4、Implement advanced cell grouping algorithms based on internal resistance and static/dynamic voltage sorting to optimize product consistency;
1-5、Continuously balance production line efficiency using live manufacturing data to compress non-standard system delivery lead times;
1-6、Establish OTA remote wireless firmware upgrade channels to provide project-based field and remote terminal operation support.
2、Phase Deliverables:
2-1、 Mass-Produced High-Consistency Battery Systems (fully verified via OQC protocols);
2-2、Official Outgoing Quality Control Reports (OQC Report);
2-3、Full-Lifecycle MES Digital Traceability Dossiers (component batch lineages, cell matching logs);
2-4、 User Operation, Functional Safety, and Maintenance Manuals.
Phase 5: Post-Sales & Operations Phase Description:
1、Commissioning & Acceptance Support: Provide remote or on-site field installation guidance, execute multi-system joint commissioning, activate the terminal deployment, and finalize the customer acceptance sign-off.
2、 Localized Operations Training: Deliver engineering-grade training sessions for client technical teams covering daily operations, functional safety troubleshooting, and hardware/software O&M practices.
3、 OTA Remote Lifelong Maintenance: Maintain an active OTA (Over-The-Air) firmware update channel to wirelessly deploy communication protocol calibrations and software optimizations, eliminating the massive logistics costs and timelines of cross-ocean hardware returns.
4、 Project-Based SLA Execution: Implement independent, project-specific Service Level Agreements (SLA) structured around specific application complexities, response window thresholds, and engineering hours for transparent, standalone billing.
Custom R&D Workflow Diagram
